CONDITIONS

Failing Knee Replacement

Failed Knee Replacement Expert Revision Surgery for Complex Cases

A knee replacement can sometimes fail over time, causing pain or instability, but expert revision surgery offers a solution. Revision surgery is more complex than the initial replacement and requires a subspecialist like me, Dr Richard Allom. I use advanced techniques to address the specific reason for failure and restore knee function.

Why replacements fail

Common reasons include loosening without infection (aseptic loosening), infection, instability, component wear, or incorrect initial positioning.

Subspecialist expertise needed

Revision surgery is complex due to bone loss, scar tissue, and potential ligament issues, requiring advanced training like my dual UK and Australian fellowships.

What revision involves

The procedure replaces failed components, addresses bone loss, and uses specialised implants to restore stability and function, though recovery is often longer than the first surgery.

Understanding Failed Knee Replacement

Total knee replacement is a highly successful operation. Over 90% of knee replacements function well for 15 to 20 years. However,  a small number fail sooner than expected. This can cause pain, instability, or difficulty moving, often needing further surgery called revision knee replacement.
Key Facts

Key Facts

 

About 5 to 8% of knee replacements need revision within 10 years.

 

Revision surgery happens in about 0.5 to 1% of cases each year after the initial replacement.

 

Revision knee replacement is more complex than the first surgery.

What Makes Revision Surgery Different

Revision knee replacement is significantly more complex than a first-time knee replacement. This is because the surgeon often needs to manage challenges like:

Bone loss

Removing the old implant or wear over time can reduce the amount of healthy bone.

Scar tissue

Previous surgery creates scar tissue, making the operation more difficult.

Ligament problems

Ligaments might be stretched or damaged, requiring special implants for stability.

Longer surgery time

Revision typically takes 2 to 4 hours, compared to 1 to 2 hours for a first replacement.

Higher risk

Complications can be more common than with primary surgery.
Because of this complexity, revision surgery needs a surgeon with specific subspecialist training, experience with advanced implant systems, and careful pre-operative planning.
What Makes Revision Surgery Different

Why Knee Replacements Fail

Understanding exactly why your knee replacement failed is crucial for planning a successful revision.

There are several common reasons:
1

Aseptic Loosening

Most Common: 30-40%

Understanding exactly why your knee replacement failed is crucial for planning a successful revision. There are several common reasons:

 

Symptoms: Pain that gets worse with walking or activity, especially when starting to move after resting. A feeling that the knee is unstable. Pain often develops gradually over months or years.
2

Infection

Second Most Common: 15-25%

Bacteria can get onto the implant surface, forming a protective layer (biofilm) that makes infection hard to treat with antibiotics alone. Infections can happen early after surgery, months later, or even years later, sometimes spreading from an infection elsewhere in the body.

 

Symptoms: Constant pain (even at rest), warmth, redness, swelling, and sometimes fever or chills. A wound that keeps draining is a serious sign. Chronic infections might have milder symptoms.

 

Risk Factors: Conditions like diabetes, obesity, rheumatoid arthritis, a weakened immune system, smoking, or having had previous knee surgery can increase the risk.
3

Instability

10-20%

The knee feels unstable or like it might give way. This can happen if the ligaments around the knee aren't balanced correctly during surgery, if the plastic bearing wears down, or if the components weren't positioned perfectly.

 

Symptoms: Feeling like the knee might buckle or give way, difficulty walking on slopes or uneven surfaces, a sense of apprehension when moving.
4

Polyethylene Wear and Osteolysis

5-10%

The plastic (polyethylene) bearing between the metal components wears down over time. Tiny plastic particles trigger inflammation that can destroy bone around the implant (osteolysis). This was more common with older implant designs. Modern plastics have much lower wear rates.

 

Symptoms: Often silent until significant bone loss occurs, then pain or instability may develop. Sometimes seen on routine follow-up X-rays.
5

Component Malposition

5-10%

If the implants weren't positioned correctly during the first surgery, it can cause ongoing pain, instability, or make the components wear out faster. Problems can include incorrect rotation, poor alignment, kneecap tracking issues, or the joint line being too high or low.

 

Symptoms: Pain right from the start after surgery, kneecap clicking or feeling unstable, persistent discomfort that doesn't improve.
6

Stiffness (Arthrofibrosis)

5-8%

Excessive scar tissue forms inside the knee joint, restricting movement even if the implants are well-positioned and stable.

 

Symptoms: Difficulty bending or straightening the knee fully, pain with movement, limitations in activities like climbing stairs or getting out of chairs.
7

Periprosthetic Fracture

3-5%

A fracture (broken bone) occurs around the implant components. This usually happens due to a fall or significant trauma, but can sometimes occur due to weak bone (osteoporosis) or stress on the bone near the implant.

 

Symptoms: Sudden severe pain after a fall or injury, inability to put weight on the leg, swelling, and sometimes a visible deformity.

Signs and Symptoms of Failure

It is important to know which symptoms might indicate a problem with your knee replacement.

Red Flag Symptoms Requiring Urgent Assessment

Contact your surgeon or seek immediate medical attention if you experience:

Severe pain

Much worse than before your original surgery or worsening rapidly.

Signs of infection

Fever, chills, increasing redness, warmth, or drainage from the surgical wound.

Acute instability

Sudden giving-way or buckling of the knee.

Inability to bear weight

Sudden difficulty putting weight on the leg, especially after a fall.

Visible implant

If any part of the implant becomes visible through the skin.

Progressive Symptoms Warranting Specialist Review

Schedule a review appointment if you notice patterns like:
  • Pain that gets worse over time instead of better.
  • "Start-up pain" – significant pain when you first stand up after sitting for a while.
  • Pain at rest or night pain that disrupts sleep.
  • Mechanical symptoms like clicking, catching, or giving way.
  • Function that is worse than before your replacement.
  • Swelling that continues more than six months after surgery.

When Persistent Pain is "Normal" vs Concerning

Some minor discomfort can persist long-term after knee replacement. This might include weather-related aching, occasional discomfort at the front of the knee, or brief stiffness after sitting.

Pain is more concerning if it requires regular pain medication beyond 6-12 months, prevents you from doing daily activities, gets progressively worse, or feels localised around the implant itself.

Activity Modification

  • Weight management reduces knee stress, assistive devices support mobility during flare-ups, and pacing activities avoids overexertion.

Diagnosis and Assessment

A thorough assessment is needed to diagnose a failed knee replacement accurately.

Clinical Evaluation

Detailed History

I will discuss when your pain started, what it feels like, where it is located, what makes it better or worse, how it limits your function, any previous treatments, and your general health.

Physical Examination

I will assess your knee's range of motion, ligament stability, kneecap tracking, look at your surgical scar, and check nerve and blood vessel function.

Imaging Studies

X-rays

Essential first step. Weight-bearing X-rays show implant position, leg alignment, signs of loosening (lucent lines), bone loss (osteolysis), and plastic wear.

CT Scan

Often used for complex cases. Provides detailed 3D images to precisely measure component position, quantify bone loss, evaluate fractures, and help plan revision surgery.

Nuclear Medicine Scans

Bone scans can help detect loosening. Labelled white cell scans are used specifically to look for infection.

Laboratory Testing

Infection Screening

Crucial before any revision surgery. Blood tests (CRP, ESR) measure inflammation markers. Joint aspiration involves drawing fluid from the knee joint to analyse for infection (cell count, cultures, specific biomarkers like alpha-defensin). Infection must be ruled out or confirmed before planning revision.
Imaging Studies

Revision Knee Replacement Surgery

Revision knee replacement aims to remove the failed implants, correct the underlying problem (like loosening, instability, or infection), address any bone loss, and implant new, specialised revision components.

Pre-Operative Planning

Comprehensive Assessment

Before surgery, I need a clear understanding of why the first replacement failed, the amount of bone remaining, the condition of ligaments and soft tissues, and exactly which new implants will be needed. Infection must be excluded or treated appropriately.

Implant Selection

Revision often requires implants with stems that go further into the bone for better fixation, metal augments to fill bone defects, or more constrained components if ligaments are damaged. Sometimes bone grafts or custom implants are needed for severe bone loss.

Surgical Procedure

Contact your surgeon or seek immediate medical attention if you experience:
  1. Approach: Usually through the previous surgical scar.
  2. Component Removal: Careful removal of the old implants.
  3. Debridement: Cleaning out scar tissue, cement remnants, and any unhealthy tissue.
  4. Bone Assessment: Evaluating the extent of bone loss.
  5. Bone Preparation: Using augments or grafts to reconstruct lost bone.
  6. Trial Implants: Testing different sizes and types of revision implants.
  7. Final Implantation: Fixing the new components securely (often with cement).
  8. Stability Testing: Ensuring the knee is stable and moves well.

Surgery Duration

Typically 2 to 4 hours.

Hospital Stay

Usually 3 to 5 days.

Special Scenarios

Two-Stage Revision for Infection

If infection is confirmed, revision is often done in two stages. Stage 1 involves removing implants, thorough cleaning, and placing an antibiotic spacer. After several weeks of antibiotics, Stage 2 involves removing the spacer and implanting new revision components.

Extensor Mechanism Reconstruction

If the tendons controlling knee extension are damaged, reconstruction using donor tissue (allograft) or local muscle flaps may be needed.

Mega-Prostheses

For massive bone loss (e.g., after tumour removal or multiple revisions), large, complex implants with hinges and long stems might be required.

Dr Allom's Subspecialist Expertise

Why Revision Surgery Requires Subspecialist Training

Revision knee replacement is challenging. It demands advanced surgical skills, a deep understanding of different implant systems, the ability to solve unexpected problems found during surgery, and experience managing complex cases.

My dual fellowship training (FRCS from the UK and FRACS from Australia) included specific subspecialist training in complex knee surgery, particularly revision knee replacement. This provides me with the expertise needed for these demanding procedures.

My Approach to Failed Knee Replacements

Understanding Why Your Replacement Failed

My first priority is a thorough investigation to pinpoint the exact reason for failure. Treating symptoms without addressing the root cause leads to poor outcomes.

Transparent Communication

Revision surgery carries higher risks and often has different expectations compared to a first-time replacement. I provide honest, evidence-based information about likely outcomes, potential complications

Advanced Surgical Techniques

I am trained in the full range of revision techniques and implant systems. This includes standard revision components, metal augments for bone loss, stemmed implants, constrained or hinged implants for instability, bone grafting, and two-stage revisions for infection.

Collaborative Care

Complex revisions often benefit from a team approach. I work closely with infectious disease specialists (for infections), rheumatologists, medical physicians (for optimising health before surgery), and specialised physiotherapists.
My Approach to Failed Knee Replacements

When to Seek a Second Opinion

Consider seeking a subspecialist opinion for revision surgery if:
  • Your original surgeon doesn't frequently perform revisions.
  • You're experiencing complications after a revision.
  • You've already had multiple revision surgeries.
  • There is significant bone loss or infection.
I welcome patients seeking second opinions and complex referrals from orthopaedic colleagues.

Recovery and Outcomes

Recovery Timeline Revision Knee Replacement

Recovery after revision surgery is generally slower and more demanding than after a primary knee replacement.

Hospital Stay

3 to 5 days.

Weeks 1-6

Focus on wound healing, pain control, gentle motion, and often restricted weight-bearing (especially if bone grafts were used). Walking aids are needed for 6-12 weeks.

Months 2-6

Gradual increase in walking distance, weaning off walking aids, physiotherapy focuses on strength and function. Return to driving and light activities.

Months 6-12

Continued functional improvement, though gains may be slower. Focus on endurance and activity-specific rehabilitation. Maximal improvement is often reached around 12 months post-surgery.

Expected Outcomes

Success Rates

While generally lower than primary TKR, revision surgery is still successful for most patients. Around 75-85% achieve significant pain relief, and most regain enough function for daily activities. Revision implants typically last well, with 85-90% functioning at 10 years if revised for non-infection reasons.

Factors Affecting Outcomes

The reason for the first failure, the number of previous surgeries, the amount of bone loss, ligament condition, and your overall health all influence the final outcome.

Realistic Expectations

Revision surgery aims to provide significant pain reduction, functional improvement for daily living, and a stable knee. However, it may not feel exactly like a successful primary knee replacement or allow return to high-impact activities. The goal is often a "good" knee that allows comfortable daily function, rather than a "perfect" knee.

Activity Modification

  • Weight management reduces knee stress, assistive devices support mobility during flare-ups, and pacing activities avoids overexertion.

Frequently Asked Questions

Finding the specific cause requires a detailed assessment. Common reasons include loosening without infection, infection, instability (ligament issues), wear of the plastic component, poor positioning of the original implants, stiffness, or fracture around the implant. During your consultation, I investigate thoroughly to ensure the revision surgery addresses the correct problem.

Yes, in most cases. Revision knee replacement surgery can address the reasons for failure and provide significant pain relief and improved function. Success depends on identifying the cause, having enough healthy bone, stable soft tissues, no active infection, and good overall patient health. With subspecialist expertise, even complex situations can often be successfully managed.

Yes, revision surgery generally carries higher risks. Potential complications like infection (3-5% vs 0.5-1%), instability (3-8%), fracture (2-4%), nerve injury (1-2%), and stiffness (5-10%) are more common than with primary surgery. However, experienced subspecialist surgeons use specific techniques and careful planning to minimise these risks.

A knee replacement can technically be revised multiple times. But each subsequent revision becomes more difficult due to increasing bone loss, scar tissue, higher risks, and potentially less functional improvement. The goal is always to make the current revision surgery the definitive, long-lasting solution if possible.

Often, a revision knee doesn't feel quite the same as a perfectly functioning primary replacement. This can be due to bone loss, scar tissue, or the need for more constrained implants. However, the main goals – significant pain relief and improved function for daily activities – are achieved for most patients. Expectations should be realistic; the aim is a good functional outcome, though perhaps not perfection.

Revision implants generally have good longevity, though perhaps slightly less than primary implants. Studies show around 85-90% survival at 10 years for revisions done for loosening without infection. For revisions due to infection, survival rates are slightly lower, around 75-80% at 10 years. Longevity depends on factors like bone quality, implant type, activity level, and the reason for revision.

Feeling anxious about another surgery after a previous one failed is completely normal. Concerns about risk, recovery, or potential for another failure are common. It's important to remember that non-surgical options for a failed replacement are usually ineffective long-term, and ongoing problems can worsen bone loss. I am committed to discussing all risks and benefits transparently, setting realistic expectations, and ensuring you feel fully informed and supported in your decision. Seeking a second opinion is always welcome.

Some patients choose non-operative management with pain relief strategies. However, this often doesn't address the underlying mechanical problem (like loosening or instability) and can lead to progressive bone loss, making future revision harder. Non-operative management might be considered if surgical risks are very high or symptoms are minimal, but requires careful discussion and regular monitoring.

Next Steps

If you have ongoing pain, instability, or difficulty with function after a knee replacement, a subspecialist assessment is the first step towards finding a solution.

Please bring your referral letter, all relevant imaging studies (X-rays, CT scans, MRI if performed), and your list of current medications to your consultation.

Convenient Locations in Two Regions

I consult and operate from five locations, providing local access to subspecialist expertise without the need for long-distance travel.

South West Sydney Locations

Phone Number

04 3818 3832

Gledswood Hills

The George Centre, Suite 12, 1A The Hermitage Way

Campbelltown

Centric Park, Level 3, 4 Hyde Parade

Liverpool

Sydney South West Private Hospital, Suite 3.02, 24-40 Bigge Street

Mid North Coast Locations

Phone Number

02 6551 0722

Taree

Mayo Private Hospital Specialist Suites, 2 Potoroo Drive

Forster

Dolphin Suites Consulting Rooms, 33 Breckenridge Street

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